As SUMIKAEXCEL PES is an amorphous resin, a welding is relatively easy to perform if both pieces to be bonded are made of SUMIKAEXCEL PES. Table 5-2-1 shows typical welding methods and features that can be used for welding SUMIKAEXCEL PES. Since features depend on the welding method, it is necessary to consider the size and shape of a product, the characteristics required for the product, and economic efficiency (equipment price, cycle, etc.) when selecting it.
Table 5-2-1 Welding of SUMIKAEXCEL PES
Welding method | Hot plate welding |
Ultrasonic welding |
Vibration welding |
Laser welding |
IR welding |
CVT (IR+Vibration welding) |
|
---|---|---|---|---|---|---|---|
Weldability | Welding strength |
E* | E | E* | E | G | E |
Appearance of welded area |
P | G | G | E | E | E | |
Weldable resin | Thermoplastic resin | Thermoplastic resin | Thermoplastic resin | Light transmitting resin Light absorbing resin |
Thermoplastic resin | Thermoplastic resin | |
Welding time | 10-30sec | 0.1-5sec | 2-10sec | 2-15sec | 10-30sec | 5-30sec | |
Weldable size | Heater size-dependent | Business card size |
Pallet size | About A3 size | Instrument panel size |
Instrument panel size |
|
Design | Product shape restrictions |
Limitation on heater shape |
Basically flat | Some 3D shape | Highly flexible | Superior to vibration welding |
Highly flexible |
Welding area design |
Dedicated design | Dedicated design | Dedicated design | Dedicated design | Dedicated design | Dedicated design |
* There is a case that it doesn't weld because the softening temperature of PES is high.
E : Excellent, G : Good, P : Possible