Welding

As SUMIKAEXCEL PES is an amorphous resin, a welding is relatively easy to perform if both pieces to be bonded are made of SUMIKAEXCEL PES. Table 5-2-1 shows typical welding methods and features that can be used for welding SUMIKAEXCEL PES. Since features depend on the welding method, it is necessary to consider the size and shape of a product, the characteristics required for the product, and economic efficiency (equipment price, cycle, etc.) when selecting it.

Table 5-2-1 Welding of SUMIKAEXCEL PES

Welding method Hot plate
welding
Ultrasonic
welding
Vibration
welding
Laser
welding
IR
welding
CVT
(IR+Vibration
welding)
Weldability Welding
strength
E* E E* E G E
Appearance
of welded
area
P G G E E E
Weldable resin Thermoplastic resin Thermoplastic resin Thermoplastic resin Light transmitting resin
Light absorbing resin
Thermoplastic resin Thermoplastic resin
Welding time 10-30sec 0.1-5sec 2-10sec 2-15sec 10-30sec 5-30sec
Weldable size Heater size-dependent Business card
size
Pallet size About A3 size Instrument panel
size
Instrument panel
size
Design Product
shape
restrictions
Limitation on
heater shape
Basically flat Some 3D shape Highly flexible Superior to
vibration welding
Highly flexible
Welding area
design
Dedicated design Dedicated design Dedicated design Dedicated design Dedicated design Dedicated design

* There is a case that it doesn't weld because the softening temperature of PES is high.
E : Excellent, G : Good, P : Possible

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