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SUMIKASUPER LCP Electrical and Electronic Components
SUMIKASUPER LCP Selection Guide for Electrical and Electronic Components
Grade lineup
The features of the main grades of SUMIKASUPER LCP are shown below. When selecting a grade, first select the series you will use based on the heat resistance required for your application.
(1) E5000 Series
The E5000 series has the highest level of heat resistance among super engineering plastics. Please use it when lead-free solder (dipping) is below 400℃, especially when ultra-high heat resistance is required. However, because it has ultra-high heat resistance, the molding processing temperature is also high, so care must be taken to use molding machines with high temperature specifications and to require regular maintenance.
(2) E4000 Series
The E4000 series is a grade with excellent moldability and high heat resistance. Please use it when heat resistance of 380℃ or less is required for lead-free solder (dipping) such as bobbins and relay cases. Since the standard molding temperature is 380℃, molding can be done with a molding machine of standard specifications.
(3) E6000 series, E6000HF series, SV6000 series, SV6000HF series
Our standard grades, E6000 series, E6000HF series, SV6000 series, and SV6000HF series, are well-balanced grades that have high mechanical properties and dimensional stability comparable to general-purpose engineering plastics, as well as high moldability, in addition to heat resistance sufficient to withstand surface mounting (SMT) of electronic components. They can be used in a wide range of applications. For applications requiring high dimensional stability and high moldability, please select the E6000HF or SV6000HF series, which have excellent fluidity.
(4) SZ Series, SR Series
The SZ series and SR series are special high-performance compound series with functionality not found in existing grades, developed from a base LCP resin for specific applications such as connectors and LEDs. For applications requiring high fluidity such as ultra-small parts where even E6000HF or SV6000HF does not have sufficient fluidity, please select SZ6505HF or SR2506, which have the highest level of high fluidity among LCPs.
How to select each grade
(1) Glass fiber reinforced grade
Glass fiber reinforced LCP grades have excellent mechanical strength and heat resistance. Properties such as mechanical strength, heat resistance, dimensional stability, and moldability change depending on the length and filling amount of the glass fibers.
- If mechanical strength and dimensional stability are required, please select grades that use chopped glass fiber (long glass fiber) and have an "L" such as E5008L, E4006L, E6006L, E6007LHF, etc. If high strength is required, please consider SR1009 and SR1009L of the SR series, which have the highest level of mechanical strength among LCPs.
- If high heat resistance or high moldability is required, please consider E5008, E4008, E6008, etc., which use milled GF (ground glass fiber).
Table 6-1-1 Glass fiber reinforced grades of SUMIKASUPER LCP
E5000 series |
E4000 series |
E6000 Series SV6000 Series |
E6000HF Series SV6000HF Series |
SZ/SR series | |
---|---|---|---|---|---|
Heat resistance requirement level | Special ultra-high heat resistance | Ultra-high heat resistance | High heat resistance | High flow | High functionality |
Features | Dip solder resistance High temperature reflow resistance Rigidity when heated to 200℃ or higher |
High temperature reflow resistance Rigidity when heated to 200℃ or higher |
Reflow resistance standard |
Reflow resistance High flow Low warpage |
Reflow resistance High functionality Specialized use |
Standard molding temperature (℃) | 400 | 380 | 360 | 350 | 340~380 |
Milled GF Thin and small |
E5008 E52008 |
E4008 E4009 |
E6006 E6008 |
- | SR1009 |
Chopped GF High strength |
E5006L E5008L |
E4006L | E6006L | E6007LHF E6007LHF-MR |
SR1009L |
(2) Glass fiber/Inorganic reinforced grade
Grades of LCP reinforced with glass fiber and inorganic fillers combine distinctive inorganic fillers with glass fiber to provide high dimensional stability, low warpage, and high fluidity without compromising mechanical strength or heat resistance.
Table 6-1-2 SUMIKASUPER LCP glass fiber/inorganic reinforced grades
E5000 series |
E4000 series |
E6000 Series SV6000 Series |
E6000HF Series SV6000HF Series |
SZ/SR series | |
---|---|---|---|---|---|
Heat resistance requirement level | Special ultra-high heat resistance | Ultra-high heat resistance | High heat resistance | High flow | High functionality |
Features | Dip solder resistance High temperature reflow resistance Rigidity when heated to 200℃ or higher |
High temperature reflow resistance Rigidity when heated to 200℃ or higher |
Reflow resistance standard |
Reflow resistance High flow Low warpage |
Reflow resistance High functionality Specialized use |
Standard molding temperature (℃) | 400 | 380 | 360 | 350 | 340~380 |
Glass fiber/Inorganic reinforcement | E5204L | E4205R | E6205L | - | SR1205L SZ6709L |
Glass fiber/Inorganic reinforcement High flow and low warpage |
- | - | E6809U SV6808L |
E6807LHF E6808LHF E6808UHF E6808GHF SV6808THF SV6808GHF E6810LHF E6810KHF |
SR2506 |
(3) Inorganic reinforced grade
In general, inorganic reinforced grades have superior surface properties, higher tensile elongation, and impact strength compared to glass fiber reinforced grades. They also have high flow properties.
Table 6-1-3 Inorganic reinforced grades of SUMIKASUPER LCP
E5000 series |
E4000 series |
E6000 Series SV6000 Series |
E6000HF Series SV6000HF Series |
SZ/SR series | |
---|---|---|---|---|---|
Heat resistance requirement level | Special ultra-high heat resistance | Ultra-high heat resistance | High heat resistance | High heat resistance | High functionality |
Features | Dip solder resistance High temperature reflow resistance Rigidity when heated to 200℃ or higher |
High temperature reflow resistance Rigidity when heated to 200℃ or higher |
Reflow resistance standard |
Reflow resistance High flow Low warpage |
Reflow resistance High functionality Specialized use |
Standard molding temperature (℃) | 400 | 380 | 360 | 350 | 340~380 |
Inorganic | - | - | E6807T E6809T |
- | SZ4506 SZ6505HF SZ6506HF SR2507 |